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Manufacturing

Flightcase & Bespoke Manufacturing

Handcrafted flightcases and custom fabrication for the Pro Musical Touring, Arts and Motor Sports sectors — built at our Birmingham workshop, just off junction 6 of the M6, for over 35 years.

Highlights

Craftsmanship

Every case is handbuilt at our Birmingham facility using FSC-certified birchwood plywood and professional-grade hardware — made to survive the road.

Custom

No standard sizes. Every case is designed around your equipment using CAD visuals — from a single rack case to a full touring inventory.

Experience

Over 40 years building transit solutions for touring, arts and motorsport. We've handled every brief — standard and far from it.

Custom flightcase built at the Cloud One Birmingham workshop

Custom Cases. Built to Survive the Road.

We've been producing custom cases and transit solutions for the professional musical touring, arts and motorsport sectors for more than 40 years. Every case is handcrafted at our West Midlands facility by skilled makers using durable hardware and FSC/PEFC-certified birchwood plywood.

From a single rack case to a full touring inventory, we design using CAD-rendered visuals and work directly with you to make sure every case does exactly what it needs to do.

  • Any size, any configuration — built to your spec
  • CAD design and visual sign-off before build
  • Rack, trunk, trunk-lid and concertina formats
  • Custom foam lining profiled to your equipment
  • Branded laminate finishes and silk-screen printing

What We Build

Standard Flightcases

Custom-built cases for audio, lighting and AV equipment — sized to your gear, built to touring spec with butterfly catches, recessed hardware and foam-lined interiors.

Rack Cases

Rack-mount enclosures in any depth and rack unit size — with or without lids, shock-mount options and rear panels to your specification.

Trunk Cases

Deep-lid trunks and wardrobe cases for costumes, props and touring essentials — with hanging rails, shelves and internal dividers to order.

Concertina & Exhibition Cases

Fold-out display and exhibition cases that transform into branded counters, display plinths and presentation units — built for repeated use on the road.

Oversized & Specialist Cases

No standard case will do? We build oversized transit solutions for unusual shapes and heavy-duty equipment — from broadcast cameras to staging components.

Branded DJ Equipment

Custom DJ booths, controller housings and branded façades — designed with your creative team and built in-house to the exact specification.

Materials & Hardware

We use professional-grade materials throughout — the same hardware trusted by touring productions worldwide.

Birchwood Plywood
FSC/PEFC certified — strong, lightweight and dimensionally stable
Ball Corner Hardware
Heavy-duty steel corners in chrome, black or custom finish
Butterfly Catches
Locking latches rated for touring use
Recessed Handles
Flush-fitting for safe stacking and road-ready transport
Foam Lining
Pick-and-pluck or bespoke CNC-cut foam to your equipment profile
Laminate Finishes
Black, coloured or custom-wrapped to your brand specification
Bespoke set build by Cloud One

Bespoke Fabrication

For projects that go beyond a standard flightcase, our in-house creative and technical teams work directly with our manufacturing staff to bring unconventional briefs to life — from exhibition stands to branded stage furniture.

“I have used Cloud One for more than 15 years. There’s a very simple reason for this — when you find a supplier for flight cases and event solutions that works, you use them again. Highly recommended.”

Studio Expert15+ year flight case & bespoke fabrication partner